SuKo PTFE Paste Extruder Instruction

PTFE is commonly known as Teflon, a plastic king. PTFE paste extruder, it is a machine specially made of PTFE tubes. The tube is commonly known as a capillary, sleeve, or hose. Equipment line from the beginning of the raw material to the sieved powder, mixing, aging, billet, extrusion, winding, cooling, cut off this complete process, produce a variety of hose products to meet the requirements. Subject to use, specification, ingredients, user requirements, and other related factors, at present, can design and produce different specifications of the PTFE paste extruder machine. The Teflon hose it produced can be widely used in the military industry, chemical industry, medical treatment, aerospace, mechanical equipment, heat exchange, and other fields.

According to customer requirements for different designs, there are intelligent automatic, and simple. A simple type is designed according to the needs of some companies alone, mainly used for testing, manual adjustment operation control, equipment cost is low, suitable for small batch production. Intelligent automatic control by PLC, touch screen setting, automatic adjustment of extrusion speed, temperature control, extrusion tube quality control.

SUKO POLYMER MACHINE TECH CO, LTD specializing in the development, production, and sales of fluoroplastic equipment, with years of experience in the field of tetrafluoride equipment, our equipment has served the international market in nearly 40 countries and regions. Our customers are involved in the medical industry, aerospace industry, military industry, chemical industry, automobile industry, and various mechanical, pipeline, and spare parts industries. It has been widely recognized by the international fluoroplastic industry.

Corporate Value: Innovation, technology, efficiency, and intelligence.

Mission: To create the world’s first brand of tetrafluoride equipment.

1. Features of PTFE Paste extruder

1. Paste extrusion of various specifications of dispersed material tetrafluoride tube;
2. Vertical installation extrude, can extrude 2-15 meters per minute;
3. Extrusion length can be customized according to requirements;
4. Intelligent control of equipment, stable operation;
5. Maintenance is convenient, the transmission is flexible, the structure is easy to install;
6. SUKO provides a complete set of equipment, necessary auxiliary equipment, and technical solution;
7. SUKO provides operation process technical guidance;
8. The multi-layer material tube can be extruded;

2. Equipment operating environment requirements

1. Three floors are needed to install the equipment, operate on the third floor, keep the operating space clean, don’t let any dust in. Pre-process material preparation room, used to mix raw materials and additives, curing the raw materials. Place the sintering oven, mixer, and electric sieve. A hydraulic station is placed on the second floor as a maintenance platform. First-floor pipe extrusion, winding finished product.
2. For large tubes with an outer diameter over 50mm, it needs to be squeezed from the top down, this operation level is about 8-10 meters high according to customer requirements;
3. For tubes with outer diameter less than 40mm, the whole height is about 13-15 meters;
4. We can customize the equipment according to the actual floor size of the customer.
5. According to the product characteristics, in order to ensure the physical characteristics of the extruded tetrafluoride tube, currently the international vertical extrusion, no horizontal extrusion.
6. Under normal circumstances, a square load bearing needs to be from 500 kg to about one ton, and the total weight of the equipment is about two tons.
7. The blank making machine covers an area of about 1 square meter, and the extruder covers an area of about 1.5 square meters.
8. Industrial electricity standard: 380V, 50Hz, 3P, the voltage can be customized according to the user’s demand.
9. The simple equipment needs to be equipped with compressed air.

3. Equipment general parameter

Main Technical Specifications
No.	Items	Technical Specs
Extruder PTFE tube range:
1	Out diameter range	0.5mm – 70mm
2	Wall thickness range	0.1mm – 3mm
Main Extruder machines
1	Power	3 KW-10 KW
2	Cylinder Diameter	20mm-300mm
3	load cavity length	400mm – 2000mm
4	Extruder Type	Vertical Downward or Upward type
5	Press type	Hydraulic
6	Voltage	380V 3P 50Hz
Performing Machine
1	Power	1KW -10KW
2	Cylinder Diameter	20MM-300mm
3	Blank high	400mm – 2000mm
4	Press type	Hydraulic
5	Extruder Type	Vertical upward
6	Voltage	380V 3P 50Hz
Sintering Furnace
1	Power	2-10 kw
2	Sintering zone	3
3	High	8000-9000mm
4	Temperature	500 degree
5	Voltage	380V 3P 50Hz
Control system
1	Control panel	Touch screen program control system
Note: Paste Extruder is designed by different extruder lines according to the exactly tube size range.

4. Equipment installation instructions

5. Equipment operation process

1. Check whether the power-on voltage and power of the equipment are consistent, and the line connection conforms to the wiring diagram.
2. Check the hydraulic oil position, check the hydraulic pipeline connection is correct. Confirm compressed air connection
3. Check whether the mold is installed correctly and confirm the manual operation and debugging
4. Power on, through the PLC system to set the pressure, temperature of each temperature zone, holding time, extrusion speed and other parameters
5. Place the prepared Teflon billet into the extruder
6. Stand by and start the machine
7. Roll or cut the extruded tetrafluoride tube into the desired length.
8. After use, turn off the machine and clean the mold.

6. Equipment and mold maintenance

1. Regularly check the height, cleanliness, and temperature of hydraulic oil
2. It is recommended to replace the hydraulic oil every six months
3. Replace seals if they are worn
4. The mold should be cleaned and maintained timely, and the surface should be coated with a thin layer of protective oil
5. Handle the hot ring temperature sensor gently and store it properly

7. Description of spare parts and accessories

1. The necessary parts of the equipment are sent to the customer along with the equipment
2. A list of the main parts of the equipment is sent to the user along with the equipment
3. When customers purchase our equipment, In addition to the necessary accessories, we will provide necessary spare parts for users to replace, servicing installation, spare parts are standard parts and can be purchased in the local market

8. Technology guide mode

1. Due to the special technology of the equipment, you can go to the factory to learn the installation, debugging, operation, mold changing, maintenance, and process guidance of the equipment for free before delivery.
2. If the distance, personnel, time, and other inconvenient factors affect, we can not come to our company to learn, we can in the other party agreed to arrange engineers to come to guide the equipment installation, debugging, operation, mold change, maintenance, process guidance
3. We can also provide remote guidance, and users can choose other ways such as telephone, video, mail to learn equipment installation, debugging, operation, mold changing, maintenance, process guidance, etc.

9. About after-sales service

1. The warranty period of all parts and the main machine is one year from the date of sale
2. If there is any problem, contact the customer service staff to explain the problem in time. Our customer service staff will follow up and solve the problem within 24 hours.
3. If the customer has a local distributor of our company, we will cooperate with the local dealers to solve the problem.
4. If the customer’s demand is urgent, our company will provide video technical support in time

AFTER-SALES SERVICE TEL：+86-0519-83999079 / +8619975113419

10. Other related optional equipment

Optional Machinery
1	Electric sieve	To loose powder before mixing
2	Mixer	To mixing the powder with Liquid lubricant
3	Sintering Oven	To sintering powder with a liquid lubricant
4	Destaticizer	To Remove electrostatic from the tube after extruder before sintering
5	Winding Machine	Automatic wring tube
6	Corrugated Machine	To make PTFE corrugated tube
7	For other tetrafluoride equipment, please contact our company for consultation